Chemical Process Control
Overall Course Objectives
Most of the chemical engineering curriculum deals with processes operating at steady state – designed to optimize economical resources, while taking into account sustainability. But plants are put into operation, are shut down, are subjected to differing operating conditions and disturbances. Process control is necessary in these situations. The course aims at an understanding of how process dynamics and process control is related, and of the construction and implications of control systems. This includes the underlying theory and certain components employed. The course emphasizes the application and settings of a standard PID-controller used in simple feedback control and other enhanced control strategies. All aiming at planning and evaluating instrumentation of simple plants.
See course description in Danish
Learning Objectives
- Formulate dynamic models for simple engineering processes
- Solve initial value problems using suitable software
- Linearize and introduce deviation variables into non-linear initial value problems
- Apply Laplace transformation to the solution of linear differential equations
- Develop block diagrams based on models for dynamic processes
- Describe the most important dynamic types of systems and their characteristic features
- Propose settings of PID-controllers in simple control loops
- Assess the stability of control loops based on calculations
- Plan instrumentation of simple processes: Select and place measurements and controllers
- Assess the applicability of enhanced control strategies: Feedforward, Ratio- and Cascade Control
- Develop and interpret simple PI diagrams
- Reflect on learning
Course Content
Dynamic balance equations. Simulation. Linearization. Deviation variables. Solution of linear differential equations using Laplace transforms. 1st and 2nd order systems, time constants, gain, damping, overshot, transfer function. Feedback control: P-, I- og D-control. Stability of loops. Enhanced control strategies: Feedforward-, ratio and cascade control. Instrumentation, PI diagrams. Experimental project work. Reporting.
Teaching Method
Classroom Lectures, Tutorials, Home Work, Project Work, Laboratory, Reporting